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柔性版制版

柔性版制版是指使用柔性版,制作柔性凸版的過程。

      柔性版是以橡膠或感光性樹脂等彈性材料經雕刻或曝光制成的用于柔版印刷的凸印刷的凸印版。橡膠版制版主要以激光直接雕刻為主,制版時通過激光直接把圖文雕刻在版材上,汽化蒸發殘余物,直接制成柔印版。

       感光性樹脂版以品種多、質量好,占據柔版印刷市場的主導地位。感光性樹脂版按版材硬度分為柔性版和樹脂凸版兩大類,柔性版材硬度在邵氏30~70度,簡稱柔版;樹脂凸版的版材硬度在邵氏90度左右,簡稱樹脂版。由于柔版硬度比較低,所以在制版過程中需要用背曝光來形成版基,而樹脂版無需背曝光。

       在行業內,通常將以柔版為版材的印刷方式稱為柔性版印刷,簡稱柔版印刷;樹脂凸版為版材的印刷方式稱為凸版印刷。

       柔版制版所需的柔版版材,根據樹脂成型的方式可分為固體型和液體型兩種。由飽和性感光樹脂組合而成的固體型版材操作簡單方便,平整度較好,尺寸穩定,質量好,適于制作印刷質量要求交個哦的印件,但是成本比較高。由不飽和聚酯型樹脂組成的液體型為即涂版型版材,制版時需要將配制的感光性樹脂液體涂澆在底基上。液體感光樹脂版比固體樹脂版光交量速度快,容易沖洗,因此制版速度快。單液體版分辨率較低,適于印制質量要求不高的印件。液體版在國內使用較少,但字啊一些比較注重環保的國家,液體版的使用率較高,特別是在瓦楞紙箱印刷方面液體版占有很大市場。

      柔版版材根據顯影方式不同,又可風味溶劑型、水洗型和熱敏型三種。溶劑型版材在顯影過程中需要使用溶劑才能將未曝光的樹脂洗去;水洗型版材在顯影過程中只需要使用水溶液就可將未曝光的樹脂洗去;熱敏型版材在顯影過程中是通過無紡布將未曝光的又被軟化的樹脂從版材剝離除去。以上三種版材中,洗水型柔版版材最為環保。

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